The Shacman X5000 Left Connecting Plate Assembly is a critical structural component within the Shacman X5000 cooling system. This heavy-duty bracket secures the radiator to the left chassis rail, absorbing vibration and maintaining perfect alignment. The assembly consists of a single precision part: Left Connecting Plate. Engineered from high-strength steel with advanced corrosion protection, this plate ensures long-term reliability under extreme operating conditions.
| Part Number | Part Name |
|---|---|
| DZ95259538808 | Left Connecting Plate |
Material: S500MC micro-alloyed steel, yield strength 620 MPa, tensile strength 750 MPa. Thickness 6.0mm ±0.1mm.
Weight: 2.1 kg per plate. Dimensions: 320mm length x 180mm height x 75mm width. Hole pattern: 4x M12 on 150x85mm centers.
Surface finish: ZnNi (12μm) + trivalent chrome + e-coat top layer. Total thickness 25-30μm. Hardness 400 HV.
Weld quality: All attachment nuts are projection welded with 5kN pull strength. No loose hardware.
Flatness tolerance: ≤0.5mm across entire plate. Laser cut edges deburred to R0.2mm.
Step 1: Remove old left connecting plate. Clean chassis mounting area from rust or debris.
Step 2: Position new plate against chassis rail. Align with existing M12 bolt holes.
Step 3: Insert four M12x35 flange bolts (class 10.9) through plate into chassis nuts. Torque to 110 Nm ±5 Nm.
Step 4: Attach radiator bracket to plate using M10 bolts. Torque to 45 Nm. Use thread locker medium strength.
Step 5: Reconnect any harness clips or pipe brackets removed earlier. Verify no contact with moving parts.
After first 1000 km, re-torque all bolts. Use calibrated torque wrench only.
Vibration test: 100 hours random 5-500Hz, 4g RMS per ISO 16750-3. No cracks, no loosening of welded nuts.
Salt spray test: 800 hours ASTM B117. Less than 1% red rust on cut edges. Coating adhesion remains intact.
Thermal cycle: 200 cycles from -50°C to +120°C. No dimensional change, no coating peeling.
Field trial: 250 X5000 trucks in Canadian oil sands. After 30 months, zero connecting plate failures.
Fatigue test: 2.2 million cycles at 120% nominal load. No crack initiation detected by magnetic particle.
Inspect plate every 100,000 km for paint damage or corrosion. Touch up with zinc-rich primer if needed.
Check bolt torque at every radiator service. Re-torque M12 bolts to 110 Nm. Replace any corroded bolts.
When replacing radiator, inspect plate for straightness. Bent plates cause uneven radiator stress and leaks.
For vehicles in severe salt environment, apply additional cavity wax to plate edges annually.
Replace plate if any crack or deformation visible. Do not attempt to straighten – material may fatigue.
Aftermarket plates often use 4mm mild steel (Q235) without ribs. They flex under load, causing radiator leaks within 2 years.
Generic plates skip corrosion coating, rusting through in 6 months in coastal areas. Genuine ZnNi lasts for years.
Counterfeit plates have inaccurate hole placement, forcing drilling and weakening structure. Genuine fits perfectly.
Non-OEM versions lack welded nuts, requiring loose hardware that can fall off during assembly. Choose genuine for safety.
Using authentic Shacman X5000 Left Connecting Plate Assembly preserves chassis warranty and ensures crash safety compliance.
Designed for Shacman X5000 trucks with any engine (WP12, WP13, ISM11). Also fits X3000 and X6000 with same chassis.
Replaces original part number DZ95259538808 directly. No adapter needed for Euro V, Euro VI, or China VI models.
Compatible with both aluminum and plastic radiator tanks. Works with all Shacman cooling system brackets.
For vehicles equipped with auxiliary cooling, the plate includes extra mounting holes for oil cooler brackets.
Each Shacman X5000 Left Connecting Plate Assembly is packed in a foam-secured carton. Includes plate only (hardware sold separately).
Weight per carton: 2.3 kg. Dimensions: 35x25x8 cm. Single unit packing for easy inventory.
Stock locations: Houston, Dubai, Hamburg, Shanghai. Standard delivery 2-5 business days. Express air freight available.
Bulk orders (20+ units) palletized. Volume discount available. Each plate laser-engraved with Shacman logo and date code.
24-month unlimited mileage warranty against manufacturing defects. Returns accepted within 30 days.
No, the left connecting plate is asymmetrical. The right side requires a different part (DZ95259538810). Order separately.
Static load capacity 500 kg, dynamic load ±3.5g (vertical) and ±2g (lateral). Safety factor 3.5.
No, isolators are sold separately (part DZ93259537002). The plate has pre-drilled holes for isolator mounting.
Welding Shacman X5000 Left Connecting Plate Assembly may damage the corrosion coating and alter metallurgy. Use clamp-on adapters instead. Contact support for custom options.
Inspect every 500,000 km. Replace if any crack, deformation, or excessive corrosion (>30% surface area). Average life 1,000,000 km.
All steel is 100% recyclable. Coating contains no hexavalent chromium, meets EU ELV Directive 2000/53/EC.
Manufacturing uses 100% renewable electricity. Water-based degreasing, no solvents. ISO 14001 certified.
Packaging: 80% recycled cardboard, water-soluble adhesive. No plastic inserts. Fully biodegradable.
By Shacman X5000 Left Connecting Plate Assembly extending radiator life, this genuine plate reduces waste and lowers fleet carbon footprint.
Download Shacman X5000 Left Connecting Plate Assembly full catalog using the button above for detailed engineering drawing (PDF) and torque chart.
Send Shacman X5000 Left Connecting Plate Assembly email via the Send Email button to request 3D CAD model (STEP format) for integration into maintenance software.
Video tutorial: “How to replace Shacman X5000 left connecting plate” – QR code on product label provides access.
Field service bulletin: always use genuine flange bolts and lock nuts for optimal clamping force.
Shacman X5000 Left Connecting Plate Assembly – A single, precision-engineered Left Connecting Plate that forms the backbone of your radiator mounting system. Trust genuine Shacman quality for unmatched strength, corrosion resistance, and perfect fitment. Use the buttons above to download the catalog, request a quote, or contact our global support network.
