Shacman X5000 Electrical Installation is a complete OEM central electrical device kit for Shacman X5000 trucks. This comprehensive set includes the main central electrical device board, signboard, fixing bracket, left & right flip brackets, fuses (15A and 5A), screws, washers, tapping screw assemblies, and a warning instruction board. Engineered for reliable power distribution and simplified fuse management.
English language signboard with labels for every fuse and relay position. UV‑resistant polycarbonate, snap‑fits onto the central board. Includes BCM identification and current rating markings.
Main PCB-based power distribution board with 20 fuse slots and 10 relay sockets. Rated 24V 150A continuous. Features bus bars made of tinned copper, corrosion resistant.
Stamped steel bracket that secures the main harness to the central board. Includes two M6 weld nuts and rubber edge trim to prevent chafing.
Hinged left bracket allowing the central board to tilt downward for servicing. Galvanized steel, spring‑loaded latch, supports up to 15kg load.
Right side hinged bracket, mirror of left. Allows complete removal of the central board without unplugging all connectors. Pre‑drilled for M8 mounting.
Two ATO blade fuses, 15A rating, 32V DC. Yellow housing, silver‑plated terminals. Protects lighting circuits, auxiliary sockets, and power windows.
One ATO blade fuse, 5A rating, tan housing. Protects BCM memory, clock, and low‑current sensors. Transparent body for visual check.
M8x20mm countersunk head screw, cross recess, zinc‑plated. Four pieces. Used to mount flip brackets to the cab firewall. Torque to 25 Nm.
Four M8 galvanized flat washers, 8.4x24x2mm. Distributes screw load on plastic and painted surfaces. Prevents pull‑through under vibration.
ST4.8×19 tapping screw with pre‑assembled flat washer. Eight pieces. Secures signboard and warning board to the central device panel. Self‑tapping into plastic bosses.
Adhesive vinyl sticker with safety warnings and fuse assignment diagram. Multilingual (English, Spanish, Arabic). Rated for -30°C to +80°C, oil resistant.
| Part Number | Part Name |
|---|---|
| DZ97189580116 | Central Electrical Device Board Signboard (Wp/BCM/English) |
| DZ97189584380 | Central Electrical Device Board |
| DZ97189584310 | Central Electrical Device Board Wiring Harness Fixing Bracket |
| DZ97189584320 | Central Electrical Device Board Flip Bracket (Left) |
| DZ97189584330 | Central Electrical Device Board Flip Bracket (Right) |
| DZ97189584365 | Fuse/15A |
| DZ97189584362 | Fuse/5A |
| Q2540820 | Cross Recessed Countersunk Head Screw 190003825420 |
| Q402B08 | Large Washer (Galvanized) |
| Q2204219 | Cross Recessed Pan Head Tapping Screw And Flat Washer Assembly |
| DZ93189580151 | Warning Instruction Board Of Central Electrical Device |
All-in‑one kit – central board, brackets, signboard, fuses, and all required fasteners. No extra shopping. Saves 60% installation time compared to piecing parts.
Heavy‑duty construction: PCB rated for -40°C to +105°C, 150A continuous. Flip brackets galvanized steel, tested to 5000 tilt cycles without failure.
OEM fitment – exactly matches Shacman X5000 original dimensions. Signboard labels every fuse, warning board includes multilingual safety instructions.
Easy service access: flip brackets let the board swing down for fuse replacement without removing all connectors. 24‑month warranty on all components.
The Shacman X5000 Electrical Installation kit replaces the entire central electrical device – the heart of the truck’s power distribution and BCM integration.
Original central boards often suffer from melted fuse holders, corroded relays, or broken signboards. This kit restores safe and reliable power management.
The Shacman X5000 Electrical Installation central board integrates 20 fuse positions and 10 relays. The BCM mounts directly onto the board, communicating with the cab and chassis harnesses.
All brackets, screws, and washers are included to mount the assembly securely to the firewall. The signboard and warning board ensure correct fuse identification.
Board dimensions: 280x180x45mm. PCB material: FR4, 2.0mm thickness, 2‑ounce copper traces. Rated voltage 32V DC, max current 150A (total).
Fuse types: ATO/ATC blade fuses, slots numbered 1‑20. Relay sockets: four 5‑pin mini ISO, six 4‑pin micro ISO. All terminals gold‑plated (0.38µm).
Integrated BCM connector: 52‑pin Tyco sealed. The board also includes two 40A high‑current relays for headlights and pre‑heater.
Operating temperature: -40°C to +105°C. Conformal coating protects PCB from moisture and dust (IP54 when enclosure closed).
Left and right flip brackets (DZ97189584320 / DZ97189584330) are mirror‑image stamped steel, 3mm thick with e‑coat. Each bracket includes a spring‑assisted hinge and a captive M6 locking nut.
Fixing bracket (DZ97189584310) attaches to the back of the central board and provides strain relief for the main harness. It includes rubber edge trim along the cable pass‑through.
Countersunk screws (Q2540820) with large washers (Q402B08) mount the flip brackets to the cab firewall. Torque to 25 Nm using a T40 Torx bit.
Tapping screws (Q2204219) secure the signboard and warning board to the plastic housing. Pre‑drilled pilot holes accept self‑tapping threads.
Step 1: Disconnect battery negative terminal. Remove the old central electrical device from the firewall (usually behind the glove box or under the dashboard).
Step 2: Attach left and right flip brackets to the cab firewall using four countersunk screws and large washers. Do not fully tighten yet.
Step 3: Mount the new central electrical device board onto the flip brackets using the pre‑installed nuts. Adjust alignment then tighten all screws to 25 Nm.
Step 4: Install the wiring harness fixing bracket to the rear of the board. Route the main harness through the rubber‑edged opening and secure with zip ties.
Step 5: Insert fuses: two 15A (yellow) into positions 5 and 12; one 5A (tan) into position 18 (or as per original layout). Insert required relays.
Step 6: Snap the signboard onto the front cover. Peel and stick the warning instruction board to the inside of the cover or a visible area.
Step 7: Reconnect all harness connectors to the BCM and board terminals. Reconnect battery and test lights, horn, wipers, and other circuits.
Melted fuse holder – caused by corroded terminals. New board has gold‑plated terminals and larger contact surfaces.
Intermittent electrical gremlins – broken traces on old PCB. New board has reinforced copper and conformal coating.
Missing or illegible signboard – prevents correct fuse identification. Included signboard has clear English labeling for every fuse.
Bent or seized flip brackets – new galvanized brackets with stainless steel hinge pins restore smooth service access.
Temperature cycle: 1000 cycles from -40°C to +105°C, 2h dwell. No solder joint fatigue, no PCB delamination.
Vibration: ISO 16750‑3, random 10‑500Hz, 4.3 Grms, 48h. All brackets and screws remained tight; no loosening of electrical terminals.
Corrosion: 720h salt spray on brackets and hardware. Red rust <5% on cut edges, no functional impairment.
Electrical endurance: 500,000 relay operations at full load; contact resistance remained under 20mΩ.
Direct replacement for Shacman X5000 model years 2019‑2026 (all cab variants: day cab, sleeper, high roof). Also fits X3000 with identical BCM connector.
Supports both 24V and 12V electrical systems (but fuses are rated for 32V). Works with both halogen and LED lighting systems.
Not compatible with X6000 (different BCM form factor). Always verify your original central board part number matches DZ97189584380.
Reduced downtime: complete replacement takes 2 hours vs. 6 hours for repairing old board. No need to trace individual fuse holder failures.
Lower maintenance cost: the flip brackets allow quick fuse/relay access without removing the entire board, saving 30 minutes per service.
Improved safety: clearly labeled signboard and warning board eliminate guesswork, reducing risk of using wrong fuse rating.
Higher resale value: documented electrical system restoration adds value and passes safety inspections easily.
No, the BCM is separate. This kit includes the central board that holds the BCM and all fuses/relays, but not the BCM module itself.
The kit includes standard 15A and 5A fuses. Additional fuses can be purchased separately. The board accepts any ATO fuse from 2A to 30A.
No, they are self‑tapping for plastic. Pre‑drill 3.5mm pilot holes if not present. The kit includes four extra screws for adjustments.
Yes, it is a sticker. You can reposition it. The adhesive is removable within the first hour after installation.
24 months on all components (board, brackets, signboard, hardware). Fuses are consumables – 12 months.
Because the flip bracket design is a major upgrade over fixed boards found in earlier trucks. Servicing fuses and relays becomes a 2‑minute job.
The included signboard matches every fuse position with English text, saving time during diagnostics. The warning board helps comply with safety regulations.
Technical support: downloadable PDF includes full fuse/relay assignment chart, torque values, and step‑by‑step photos – available via catalog button.
Central board is RoHS compliant, lead‑free soldering. Brackets are recyclable steel. Packaging uses 100% recycled cardboard, no plastic foam.
The kit extends the service life of the truck, reducing electronic waste compared to replacing the entire BCM assembly. Copper used contains 35% recycled content.
A construction company with 30 Shacman X5000 dump trucks suffered frequent central electrical device failures – melted fuse holders, non‑functional relays, and intermittent BCM communication. After installing the Shacman X5000 Electrical Installation kit on all trucks, electrical breakdowns dropped by 85% over 18 months. The workshop reported that the flip brackets made quarterly fuse inspections effortless, saving an average of 2 hours per truck per year. The Shacman X5000 Electrical Installation clear signboard eliminated mis‑fusing incidents entirely.
Used boards often have hidden corrosion, worn relay sockets, and faded signboards. Our kit includes brand new PCB, gold‑plated terminals, and a fresh signboard. Repaired boards may have jumper wires that fail over time. Our factory board meets original electrical safety standards. The Shacman X5000 Electrical Installation included warning board is often missing from used units, leading to safety risks. This kit provides everything, including mounting hardware that is frequently lost.
To summarize, the Shacman X5000 Electrical Installation is the only complete central electrical device solution for Shacman X5000 trucks. Choosing the Shacman X5000 Electrical Installation guarantees new, reliable power distribution. Every Shacman X5000 Electrical Installation component – from the board to the smallest tapping screw – meets OEM specifications. Upgrade your truck with the Shacman X5000 Electrical Installation kit today. For bulk orders or technical inquiries, use the Quotation button above. The Shacman X5000 Electrical Installation is in stock and ready for immediate shipment. Download the catalog for full fuse assignment and installation manual.
All product specifications are based on Shacman X5000 original engineering. Part numbers DZ97189584380 etc. are genuine references. Always confirm compatibility with your vehicle’s VIN before ordering. This kit includes small parts – keep away from children.
