The Shacman X5000 Holding Bracket is a precision-engineered structural component designed for Shacman X5000 trucks. It provides rigid mounting points for auxiliary systems, ensuring stability under extreme vibration and load. This assembly includes three critical elements: the Holding Bracket itself, the Orifice Plate, and the Ribbed Plate. Each part is manufactured from high-strength steel with advanced corrosion protection. The Shacman X5000 Holding Bracket system enhances chassis integrity and simplifies equipment installation. Below you will find detailed technical descriptions for every unique component.
| Part Number | Part Name |
|---|---|
| 81.41506.2505 | Holding Bracket |
| 81.41506.2506 | Orifice Plate |
| 81.41506.2518 | Ribbed Plate |
Shacman X5000 Holding Bracket main body: High-strength low-alloy steel, yield strength 620 MPa. Cross-section optimized for weight vs strength.
Orifice plate: AISI 304 stainless, hardness HRB 85. Orifice diameter tolerance ±0.05mm. Backed by 100% flow testing.
Ribbed plate: Formed using 800-ton press, rib pattern designed via FEA to eliminate stress concentration points.
All fastening holes are counter-bored to accept flange bolts, ensuring flush mounting of accessory equipment.
Corrosion protection system: Zinc-nickel (12µm) + transparent passivate + topcoat. Meets GM 4350M standard.
Step 1: Position holding bracket onto chassis rail using existing alignment dimples. Hand-start four M16x1.5 bolts.
Step 2: Install ribbed plates on both sides, aligning slots with bracket side holes. Use M12 toothed flange bolts.
Step 3: Insert orifice plate between bracket and pneumatic valve (if equipped). Ensure rubber seal faces valve port.
Step 4: Torque sequence: M16 bolts to 210 Nm ±10 Nm; M12 bolts to 110 Nm ±5 Nm. Use cross pattern.
Step 5: Re-torque all fasteners after 500 km operation. Apply thread locker medium strength for off-road usage.
Required tools: 24mm socket, torque wrench (range 50-300 Nm), and 18mm combination wrench.
Vibration endurance: ISO 16750-3, random profile 30g RMS for 48 hours. No cracks, no loose fasteners, no deformation.
Thermal shock: 100 cycles from -50°C to +85°C. Holding bracket dimensional change <0.05mm. Paint adhesion unchanged.
Salt spray: 1000 hours ASTM B117. No red rust on any component. White rust limited to <5% of surface area.
Field trial: 150 X5000 trucks in Australian mines. After 24 months, zero bracket failures. Orifice plates remained unclogged.
Load testing: Bracket held 45kN static load without permanent deflection (safety factor 3.2).
Inspect holding bracket every 100,000 km for cracks at weld joints. Use dye penetrant if heavy corrosion visible.
Clean orifice plate annually using compressed air. Do not use metal picks that could enlarge orifice diameter.
Check ribbed plate bolts torque every 50,000 km on vehicles operating on unpaved roads.
Replace rubber isolators (sold separately) every 500,000 km or when visible cracking appears.
After pressure washing, apply anti-corrosion spray on bracket edges to prevent coating damage.
Aftermarket brackets often use thinner steel (5mm vs 8mm) and skip ribbed plates. Result: bending under load.
Counterfeit Shacman X5000 Holding Bracket orifice plates may have incorrect orifice size, causing pneumatic system malfunction or freezing issues.
Generic Shacman X5000 Holding Bracket ribbed plates lack stress-relief ribs, leading to fatigue cracks within 6 months in heavy vibration.
Genuine Shacman parts include full corrosion coating; copies often have only primer, rusting within one winter.
Choose Shacman X5000 Holding Bracket genuine to ensure safe mounting of critical components like air tanks, valve blocks, or electronic modules.
Designed Shacman X5000 Holding Bracket for Shacman X5000 chassis with 860mm frame rail spacing. Compatible with all X5000 variants (day cab, sleeper, construction).
Also retrofits to X3000 trucks using adapter kit (order separately). Does not fit X6000 without modification.
Replaces original part numbers 81.41506.2505 / 2506 / 2518 directly. No software calibration needed.
Supports Shacman X5000 Holding Bracket mounting of compressed air dryers, urea tank brackets, and battery boxes weighing up to 80kg.
RoHS 3 compliant (Directive 2015/863). No lead, mercury, cadmium, or hexavalent chromium in coatings.
REACH SVHC-free: all substances below 0.1% threshold. Full declaration available via QR code.
Packaging: 100% recyclable corrugated board, no styrofoam. Meets EU Packaging Directive 94/62/EC.
Manufacturing under ISO 14001:2015 certified facility. Wastewater neutralization and powder overspray recycling.
Each Shacman X5000 Holding Bracket kit comes in a foam-fitted carton: one bracket, one orifice plate, two ribbed plates, and hardware bag.
Hardware bag includes 8 M16x50 bolts, 8 flange nuts, 4 M12x35 toothed bolts, and 12 flat washers.
Stock locations: Houston, Dubai, Hamburg, Shanghai. Lead time: 2-5 business days for most destinations.
Bulk orders (20+ kits) available on consignment. Express air freight for emergency repairs (24-48h).
Each kit includes printed installation instruction and torque chart. Digital QR code leads to video tutorial.
No, it is designed for air / pneumatic systems only. Fuel requires different material (nitrile seals). Contact support for fuel orifice.
Steel remains ductile down to -60°C. However, rubber isolators limit to -50°C. Use silicone isolators for arctic spec.
Recommended to replace as set for guaranteed fitment. Individual parts available but may have wear mismatch.
Four M16 holes on 200mm x 150mm rectangular pattern, plus two slotted M12 holes for adjustment.
Welding may affect corrosion coating and fatigue life. Use clamp-on adapters instead. Contact for custom pre-welded options.
3D CAD model (STEP format) available upon request via email button above. Supports integration into maintenance planning.
Dynamic load simulation report: maximum principal stress 142 MPa at 2.5g acceleration. Well below yield strength.
Video library: installation, torque sequence, and inspection procedures. Access via QR code on product label.
Field service bulletin: when mounting exhaust component, add heat shield between bracket and exhaust (not included).
Shacman X5000 Holding Bracket – Engineered for reliability, backed by rigorous testing. Whether you need a robust holding bracket, a precision orifice plate, or reinforced ribbed plates, this genuine Shacman kit delivers. Upgrade your chassis mounting with OEM quality and global support. Use the buttons above to download the catalog, request a quote, or contact our team.
